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Extra Reach Cast Iron Bridge Plug

Plug with a high expansion ratio for isolating the pipe space in cases where the descent of the bridge plug is complicated by a decrease in the passage diameter of the string

DESCRIPTION:

FEATURES:

Packing element with a high expansion ratio
Can be set on wireline, slickline, or tubing
Bi-directional slips
Simplicity of design ensures its reliability
Ideal of abandonment applications
Casing size plugs with OD to match PCE limitations

SPECIFICATIONS:

usage example

P&A of Salt Wells Using Extra Reach Cast-Iron Bridge Plug

Location
Salt mining field, Vauvert, France
Objective

To perform plug and abandonment (P&A) of a salt well by installing a bridge plug at the designated target depth. The operation required overcoming wellbore restrictions and setting the plug in a larger internal diameter section while ensuring safe isolation under existing wellhead pressure conditions.

Solution

The extra reach cast-iron bridge plug (ERCI) was selected to address wellbore restrictions and enable accurate placement at depth. The system was deployed using a hydraulic setting tool (HST) with the necessary crossovers. Controlled pressure application via coiled tubing allowed for successful setting of the plug despite challenging downhole conditions, including pre-existing well pressure and potential obstructions.

Work Process

The HST with ERCI plug was assembled with the required crossovers and connected to the coiled tubing. The assembly was run in hole to the target depth of 1,870 m at a controlled speed.

The plug was set using a three-step pressure sequence via coiled tubing. Successful setting was confirmed by pressure drop and release from the HST.

The plug was tagged at 1,870 m with 2,000 lbf and verified through inflow testing, holding up to 50 bar as expected.

The operation concluded with successful placement, enabling continuation of cementing operations.

This product is usually taken with:

Liner Hanger
Osprey Cemented Liner Hanger

OSPREY is a hydraulic-set, hydraulic-release rotational liner hanger designed to suspend liners securely within intermediate or production casing strings

Liner Hanger
Sapsan Non Cemented Liner Hanger

Non-cemented hydraulic liner hanger designed for reliability and performance in demanding downhole environments

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